The Tray (with Ziyu Wu)

Aluminium Tray
Aim:
Make a pair of aluminium trays with another, which fit the wood block perfectly according to the class instructions.

Objectives：
  1. The two aluminium tray fits each other perfectly.
  2. The edges must be flat and smooth.
  3. minimal the gaps between two tray when they are closed.
  4. Fit the wood block perfectly.
Equipments and tools:
  • Shear
  • File
  • Mallet
  • Hammer
  • Disc sander
  • Aviation snips
  • CNC machine
How we make it:
  1. Create a mould to form the tray. Choose one radium and mark on the plywood block. Use disc sander to shape the plywood block to get the two moulds.
  2. Hold the two plywood blocks and the metal board. Use fibreglass to hit it lightly and evenly.
  3. Use the aviation snip to cut the excess area.
  4. Keep hammering it carefully and lightly to shape the tray.












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